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Custom Heavy-Duty Engineering & System Integration

Since 1999, Flexline LLC has delivered specialized automatic test equipment and process solutions for semiconductor, aerospace, and advanced manufacturing industries. All systems designed, fabricated, and assembled in the USA.

Engineering Excellence Since 1999

Flexline LLC is a full-service system integrator and engineering design firm specializing in custom automatic test equipment (ATE) and process automation. We solve complex engineering challenges with precision, innovation, and deep technical expertise.

  • DFARS Compliant | Made in USA
  • Industry 4.0 Compatible Systems
  • Ships Worldwide | Air Freight Compatible
Rotating Cart System Thermographic Testing

Custom Systems & Solutions

From concept to deployment, Flexline designs and builds advanced systems for testing, automation, and process integration.

Custom Heavy Duty Rotating Carts

Heavy Duty Rotating Carts

Precision-engineered trunnion and cantilever carts for material handling in semiconductor and aerospace applications.

  • • Load capacity up to 2,000 lbs
  • • 360° rotation with precision indexing
  • • Customizable for cleanroom environments
Thermographic Test Equipment

Thermographic Test Systems

8 deployed systems for thermal validation under vacuum and extreme conditions.

  • • HALT & Burn-in Testing
  • • Vacuum-compatible chambers
  • • FLIR camera integration
Vision Inspection Arm

Robotic Vision Inspection

Cognex & Staubli integrated robotic arms for optical inspection and image processing.

  • • AI-powered defect detection
  • • Omnidirectional mounting
  • • Real-time statistical analysis
Multiplexed Electrical Tester

Multiplexed Electrical Tester

High-channel-count electrical validation systems for complex device testing.

  • • Scalable architecture
  • • In-house wire harness fabrication
  • • Automated diagnostics
Beam Line Detector

Beam Line Detectors

Precision alignment systems for ion implanters and beamline instrumentation.

  • • Adjustable target distance
  • • Sub-micron positioning
  • • Vacuum-rated components
Custom Fixtures

Custom Workholding Fixtures

Engineered stands and fixtures to lift, twist, and move materials safely.

  • • Modular design
  • • Powder distribution units
  • • Load-balanced rotation
Custom Control Racks

Electrical Racks & Enclosures

In-house fabrication of control systems, power distribution, and test enclosures.

  • • UL/CE/NFPA compliant
  • • EMI shielding options
  • • Thermal management design
Automation Gantry

Custom Motion Control Systems

Extruded aluminum frame gantries with precision linear motion.

  • • High repeatability
  • • Multi-axis coordination
  • • Servo & stepper motor integration

Core Capabilities

System Integration

End-to-end integration of sensors, actuators, and test instrumentation into cohesive systems.

Custom Fabrication

In-house manufacturing of wire harnesses, racks, enclosures, and structural components.

Testing & Validation

HALT, burn-in, thermographic, and vacuum testing services available at Flexline.

1999
Founded
8+
Deployed Systems
25+
Years Experience
USA
Made & Shipped

Frequently Asked Questions

What industries does Flexline serve?

We specialize in semiconductor, aerospace, defense, and advanced manufacturing sectors requiring high-precision test and process equipment.

Are your systems compliant with international standards?

Yes. Our systems are designed to meet CE, UL, NFPA, and DFARS compliance requirements for global deployment.

Do you offer proof-of-concept development?

Absolutely. We help clients validate concepts before major capital investment, reducing risk and accelerating time-to-market.

Can you integrate with existing factory automation?

Yes. Our systems are Industry 4.0 compatible and can interface with MES, SCADA, and PLC networks.

Contact Flexline

Ready to discuss your next engineering challenge? Reach out to our team of experts.

(408) 295-3901, ext 18
sales@flexlinellc.com
1394 Tully Road, Suite 201, San Jose, CA 95122
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