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Monolithic Refractories

Rongsheng Refractory Company

Premium Monolithic Refractories for Industrial Applications

High-performance unshaped refractory materials engineered for durability, thermal stability, and energy efficiency. Trusted by industries worldwide for kilns, furnaces, boilers, and cement production systems.

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What Are Monolithic Refractories?

Monolithic refractories, also known as unshaped refractory materials, are a major category of heat-resistant materials used in industrial thermal equipment. Unlike traditional firebricks, these materials are supplied in bulk form—without a fixed shape—and are installed directly into furnaces, kilns, and boilers as seamless linings.

Composed of refractory aggregates, powders, binding agents, and additives in precise grain size distributions, monolithic refractories are applied via casting, ramming, gunning, or coating methods. After installation and curing, they form a dense, durable, and joint-free lining that enhances structural integrity and thermal performance.

Energy Efficient

Lower thermal conductivity reduces heat loss and improves energy savings.

Cost Effective

Simplified manufacturing and installation reduce labor and material costs.

High Durability

Excellent wear, slag, and thermal shock resistance ensure long service life.

Our Premium Monolithic Refractory Products

Castable Refractory

Castable Refractory

Hydraulically bonded, high-strength material ideal for kiln linings, boiler walls, and industrial furnaces. Offers excellent thermal stability and abrasion resistance.

  • • High Alumina & Low Cement Options
  • • Self-Flowing & Vibration-Poured Types
  • • Max Use Temp: Up to 1600°C
Low Cement Castables

Low Cement Castables

Advanced formulation with reduced cement content for higher density, strength, and thermal shock resistance. Ideal for heating and rolling furnaces.

  • • Steel Fiber Reinforced Options
  • • Low Porosity & High Abrasion Resistance
  • • Suitable for Critical Thermal Zones
Lightweight Castable

Lightweight Castable Refractory

Low-density, insulating castable with excellent thermal insulation properties. Reduces heat loss and structural load in large industrial systems.

  • • Low Thermal Conductivity
  • • Energy-Saving Performance
  • • Easy Installation & Curing
Dry Ramming Mass

Dry Ramming Mass

Unbonded granular mix designed for vibration or pneumatic ramming. Used in induction furnaces and high-temperature linings requiring excellent sintering behavior.

  • • No Pre-Curing Required
  • • High Purity & Density After Sintering
  • • Resists Thermal Cycling
Magnesium Calcium Iron Ramming Mass

Magnesium Calcium Iron Dry Ramming Mass

Specialized basic ramming mix for steel and non-ferrous metal melting furnaces. Offers superior slag resistance and chemical stability.

  • • High MgO Content
  • • Resists Iron Oxide & Slag Penetration
  • • Used in EAF & Ladle Furnaces
Silica Ramming Mass

Silica Ramming Mass

Acidic ramming material with high SiO2 content. Ideal for glass tank furnaces and applications requiring resistance to acidic slags.

  • • High Refractoriness Under Load
  • • Low Expansion During Heating
  • • Excellent Volume Stability
Refractory Mortar

Refractory Mortar

High-adhesion mortar for bonding refractory bricks and patching joints. Ensures seamless integration with monolithic and shaped refractories.

  • • Heat-Resistant Up to 1500°C
  • • Smooth Application & Fast Setting
  • • Compatible with Alumina & Fireclay Bricks
Plastic Refractory

Plastic Refractory for Boiler

Moldable, non-fired refractory ideal for boiler repairs and complex geometries. Retains strength after drying and firing.

  • • Easy Hand or Pneumatic Application
  • • Resists Erosion & Thermal Cycling
  • • Used in CFB Boilers & Cyclones
Refractory Coating

Refractory Coating

Protective spray or brush-on layer that enhances surface durability, reduces oxidation, and improves heat reflection in furnace linings.

  • • Anti-Oxidation & Anti-Slag
  • • Extends Lining Life
  • • Applied on Castables & Bricks
Carbon Ramming Material

Carbon Refractory Ramming Material

Graphite-based ramming mix for blast furnaces and tapholes. Offers excellent thermal conductivity and resistance to molten metal and slag.

  • • High Carbon & Anti-Oxidation Additives
  • • Resists Iron Penetration
  • • Long Campaign Life in BF Tapholes

Why Choose Rongsheng Monolithic Refractories?

Energy Saving

Low thermal conductivity reduces fuel consumption and operational costs.

Seamless Lining

Monolithic application eliminates joints, reducing leakage and erosion risks.

Fast Installation

No pre-shaping required—install directly on-site with minimal downtime.

Custom Solutions

Tailored formulations for specific temperature, chemical, and mechanical demands.

15+

Years in Industry

50+

Countries Served

200+

Product Variants

98%

Customer Retention

Frequently Asked Questions

What is the difference between castable and plastic refractory?

Castable refractory is poured or vibrated into place and sets hydraulically, while plastic refractory is moldable and requires drying and firing. Castables are used for large linings; plastics are ideal for repairs and complex shapes.

Can monolithic refractories be used in rotary kilns?

Yes, high-alumina and low-cement castables are commonly used in rotary and precalciner kilns due to their high strength, abrasion resistance, and thermal stability.

Do you offer custom formulations?

Yes, Rongsheng provides customized monolithic refractory solutions based on temperature, chemical exposure, and mechanical stress requirements.

How is dry ramming mass installed?

Dry ramming mass is compacted using pneumatic or mechanical rammers without water. It sinters in-situ during initial heating to form a dense, durable lining.

Get in Touch

For pricing, technical data sheets, or custom product inquiries, contact Rongsheng Refractory Company today.

Email: sales@monolithicrefractoriesonline.com

WhatsApp/WeChat: +86 185 3831 2977

Headquarters: 10th & 11th Floors, No.6 Building, Central China E-Commerce Port, Zhengzhou, Henan, China

Factory: Laiji Industrial Park, Xinmi County, Zhengzhou, Henan, China

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