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Plastic Manufacturing

Innovative Plastic Injection Manufacturing

Full-service, world-class, global business partner with seamless capabilities in Plastic Injection Molding and Blow/Fill/Seal (B/F/S) aseptic filling for the Healthcare Industry.

Our Capabilities

We possess a range of manufacturing capacities for the healthcare industry, including advanced plastic injection molding, aseptic filling, and full program management.

Plastic Injection Molding

High-precision plastic injection molding for medical devices and pharmaceutical packaging. We support multi-cavity molds, overmolding, and insert molding with tight tolerances.

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Prototyping & Product Development

Rapid prototyping using 3D printing, CNC machining, and soft tooling to accelerate time-to-market. We support design validation and regulatory testing.

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Injection Mold Design & Tooling

In-house mold design and fabrication using advanced CAD/CAM systems. We build high-quality, long-life steel and aluminum molds with quick turnaround.

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Plastic Engineering & Design

Full-service engineering support including DFM, FEA, tolerance analysis, and material selection. Our team ensures optimal manufacturability and performance.

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B/F/S Aseptic Filling

Blow/Fill/Seal (B/F/S) technology for sterile liquid packaging in ophthalmic, nasal, and injectable drug delivery. FDA-registered cleanroom environment.

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Plastic Thermoforming

Custom thermoformed packaging and trays for medical devices, diagnostic kits, and surgical instruments. Vacuum and pressure forming available.

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Secondary Services

Value-added services that enhance product quality, functionality, and delivery efficiency.

Part Decoration & Assembly

Automated pad printing, labeling, ultrasonic welding, and final assembly integrated into production cells.

Program Management

End-to-end oversight from concept to commercialization with dedicated project engineers.

Clean Room Environment

ISO Class 7 and 8 cleanrooms for medical device and pharmaceutical manufacturing.

Kaizen Automation

Continuous improvement through automation, lean manufacturing, and employee engagement.

Industries Served

Specialized facilities and engineering teams dedicated to healthcare and pharmaceutical manufacturing.

Healthcare Manufacturing

Healthcare & Medical Devices

  • FDA-registered contract manufacturing (CDRH)
  • ISO 13485 certified quality system
  • Design and production of diagnostic devices, surgical tools, and drug delivery systems
  • Full regulatory support and documentation
Pharmaceutical Manufacturing

Pharmaceutical

  • FDA-registered for drug manufacturing
  • Aseptic B/F/S filling for sterile liquids
  • Packaging for injectables, ophthalmics, and nasal sprays
  • cGMP compliance and validation support

What Makes Us Different

Commitment to Quality

ISO-certified and FDA-registered facilities with rigorous quality control systems ensuring compliance and exceeding customer expectations.

Variety of Capabilities

One-stop manufacturing partner with integrated services from design to delivery, reducing supply chain complexity.

Over 40 Years Experience

Established in 1980, Plastikon brings decades of expertise in plastic manufacturing for regulated industries.

Our Manufacturing Solutions

High-performance plastic components and systems for critical applications.

Medical Device Housings

Medical Device Housings

Precision-molded enclosures for diagnostic and monitoring devices with EMI shielding options.

Drug Delivery Components

Drug Delivery Components

Components for auto-injectors, inhalers, and wearable drug delivery systems.

Surgical Instrument Trays

Surgical Instrument Trays

Custom thermoformed trays for sterile instrument packaging and organization.

Pharmaceutical Packaging

Pharmaceutical Packaging

Blister packs, vials, and B/F/S containers for sterile liquid medications.

Diagnostic Test Kits

Diagnostic Test Kits

Integrated plastic components for rapid testing and point-of-care diagnostics.

Custom Molds

Custom Injection Molds

High-precision steel and aluminum molds with quick turnaround and lifetime support.

Overmolded Components

Overmolded Components

Multi-material parts with soft-touch grips, seals, and integrated gaskets.

Cleanroom Assemblies

Cleanroom Assemblies

Final assembly and packaging in ISO-certified cleanroom environments.

40+
Years of Experience
ISO
Certified Facilities
FDA
Registered Manufacturing
Global
Distribution Network

Frequently Asked Questions

Contact Plastikon Industries

For quotes, technical inquiries, or partnership opportunities, visit our official website to get in touch with our team.

Visit Official Website

Phone: 888-538-9374

Location: Lawrence, Kansas, USA

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